Mini Nitrogen Generator
In modern industrial and laboratory applications, stable, economical, and convenient nitrogen sources have become the key to ensuring process quality and improving efficiency. Shenger Gas's mini nitrogen generator is an innovative solution for this purpose. It uses advanced pressure swing adsorption technology to efficiently separate high-purity nitrogen directly from compressed air, completely replacing the traditional bulky and safety-hazardous cylinder nitrogen, providing users with the ultimate convenience of one-stop, on-demand production. With its compact design, excellent energy efficiency and reliable performance, this equipment is redefining the nitrogen supply standard for small-scale gas usage scenarios.
Core product advantages
The core value of this mini nitrogen generator is to condense the technical advantages of a large nitrogen generation system into a compact body. Its design philosophy revolves around "efficiency, stability, and ease of use":
- Ready-to-use: Get rid of the troubles of ordering, storage, replacement of cylinder nitrogen and residual gas pressure fluctuations, and achieve complete independent control of nitrogen supply.
- Flexible and adjustable purity: Users can accurately set and adjust the outlet nitrogen purity within a wide range according to actual process needs to avoid gas waste and achieve optimal cost control.
- Compact energy-saving design: The integrated integrated design and efficient energy-saving mode enable it to provide a continuous and stable air source while occupying an extremely small area and operating energy consumption is much lower than that of equipment of the same level.
- Intelligent control: It is equipped with a user-friendly intelligent control system, which can realize one-key start and stop, purity display, fault alarm and remote monitoring functions. It is simple to operate and convenient to maintain.
Key Performance Indicators
The table below clearly outlines the core technical parameters of this high-performance mini nitrogen generator:
|
Parameter Category |
Detailed Specifications |
|
Nitrogen Purity Range |
95% ~ 99.5% (Higher purity available upon request) |
|
Output Flow Range |
1 ~ 30 Nm³/h (Varies by specific model) |
|
Outlet Pressure |
0.1 ~ 0.8 MPa (Higher pressure configurations available) |
|
Dew Point |
≤ -40°C ~ -70°C (Atmospheric pressure dew point, purity dependent) |
|
Operating Temperature Range |
1°C ~ 40°C |
|
Energy Consumption Index |
Power consumption as low as 0.08 ~ 0.15 kWh/Nm³ (for 99.5% purity), achieving industry-leading energy efficiency. |
|
Power Supply Requirements |
220V / 380V, 50/60 Hz |
ndustry application cases
The application fields of this mini nitrogen generator are extremely wide, covering almost all scenarios that require small flow and high purity nitrogen:
- Electronics industry: Oxygen protection during SMT placement machine reflow soldering and electronic component packaging processes to prevent oxidation.
- Food and Beverages: Used for nitrogen filling and preservation of snacks such as potato chips and nuts, as well as oxygen-free storage of wine and cooking oil.
- Chemical and pharmaceutical industry: Nitrogen sealing protection of reactors and storage tanks to prevent materials from deteriorating or becoming dangerous due to contact with oxygen; inert environmental protection in pharmaceutical production.
- Laser cutting: As a supplement to low-cost oxygen source, used for auxiliary air blowing of small laser cutting machines.
- Laboratory research and development: Provide carrier gas or protective gas for analytical instruments such as gas chromatography and mass spectrometry, and provide an oxygen-free environment for chemical reactions.
Technical depth and ingenious configuration
- Shenger Gas PSA technology: It uses imported carbon molecular sieves treated with special processes, which has super nitrogen and oxygen separation capabilities and long service life, ensuring long-term stable operation of the equipment.
- Core valve parts: The key solenoid valves and pneumatic valves are from internationally renowned brands, with fast response and durability, ensuring that the equipment can last tens of millions of cycles without failure.
- Precision filtration system: The standard three-stage pretreatment filtration system (C/T/A level) can effectively remove oil, water, and dust, providing double protection for the carbon molecular sieve and your gas points.
- Structural design philosophy: Adhering to Shenger's concept of "sturdiness and durability", key pipelines and components are made of stainless steel, the overall structure is compact, and the modular design facilitates later maintenance.
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