Industrial Air Separation Plant
Industrial air separation plant is a large gas separation system based on low-temperature distillation technology, which can efficiently separate air into industrial gases such as high-purity oxygen (O₂), nitrogen (N₂), argon (Ar). As the core gas supply device in the steel, chemical, electronics, energy and other industries, industrial air separation plant has become an indispensable infrastructure for modern industry with its high energy efficiency, large capacity and stable operation.
Product Core Advantages
|
Key Metrics |
Parameters/Description |
|
Technical Principle |
Cryogenic distillation (-196°C and below), molecular sieve pre-purification, expansion refrigeration |
|
System Type |
External compression process, internal compression process (adaptable to different pressure requirements) |
|
Modular Design |
Customizable configuration with remote intelligent monitoring |
Key Performance Parameters
1. Gas Purity & Flow Range
|
Gas Type |
Typical Purity |
Flow Range (Nm³/h) |
|
Oxygen (O₂) |
99.6%~99.9% |
500~100,000 |
|
Nitrogen (N₂) |
99.999% (Electronic Grade) |
1,000~200,000 |
|
Argon (Ar) |
≥99.9995% |
50~5,000 |
2. Temperature & Pressure Range
|
Parameter |
Range |
|
Minimum Operating Temperature |
-196°C (Liquid Nitrogen Temperature) |
|
Operating Pressure |
0.5~10 MPa (Custom High-Pressure Options Available) |
3. Energy Consumption Indicators (Industry-Leading)
|
Scale |
Oxygen Extraction Energy Consumption (kWh/Nm³ O₂) |
|
Small-Medium (<10,000Nm³/h) |
0.35~0.45 |
|
Large (>50,000Nm³/h) |
0.28~0.35 |
Industry Application Cases
|
Industry |
Application Scenario |
Representative Clients |
|
Steel & Metallurgy |
Blast furnace oxygen enrichment, converter steelmaking |
Baowu Group, POSCO |
|
Chemical |
Ammonia synthesis, methanol production |
BASF, Sinopec |
|
Electronics |
Semiconductor protective gas, wafer manufacturing |
TSMC, Samsung Electronics |
|
Energy |
LNG cold energy utilization, hydrogen production |
Shell, China Energy Group |
Technology & Certification Standards
1. Core Technologies
- High-Efficiency Structured Packing Column: Reduces pressure loss and improves separation efficiency
- Dynamic Anti-Surge Control: Ensures stable operation of turbo expanders
- AI Optimization System: Real-time energy consumption adjustment (Patented Technology)
2. International Certifications
|
Standard |
Certification Content |
|
ISO 9001 |
Quality Management System |
|
ASME BPVC |
Pressure Vessel Safety Design |
|
CE/PED |
EU Pressure Equipment Directive |
|
GB/T Standards |
China Mandatory Certification for Cryogenic Equipment |
Additional services
- EPC general contracting service: covers the entire process of design, installation and debugging
- Gas supply mode: optional BOO (factory construction-operation-gas supply) cooperation
- Carbon footprint optimization: Integrated waste heat recovery system to reduce carbon emissions
Why choose the industrial air separation plant of Shenger Gas?
- 20 years of cryogenic technology accumulation, 500+ successful cases around the world
- 15% lower than the industry's average energy consumption, and passed TÜV energy efficiency certification
- 7×24-hour intelligent operation and maintenance, fault warning accuracy rate >99%
About us
Zhejiang Shenger Gas Equipment Mlanufacturing Co., Ltd. was established in 2010, which is specialized in manufacturing PSA Oxygen Plant, PSA Nitrogen plant, Cryogenic air separation equipment, VPSA oxygen plant etc. The factory covers an area of 16,000 square meters, with a construction area of 10,000 square meters and an annual outputvalue of more than 80 milion yuan. lt is located in beautiful Hangzhou City, and is a private technology enterprise inZhejiang Province.

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